Automatic Riveting Equipment For Roof And Floor Covers

This equipment is specially developed for the low-voltage electrical appliance industry. It is an efficient and intelligent automatic riveting solution for roof and floor cover panels. It integrates precision mechanical design, automatic control and advanced detection technology, and is committed to providing customers with high-stability and long-life production equipment.

1. Efficient synchronous riveting to ensure consistency

The equipment adopts a dual independent workstation design and is equipped with four sets of high-precision riveting machines for synchronous crimping, which can perform riveting operations on four rivets of the product at the same time. Through the precise control of the hydraulic drive system and the pressure sensor, the height and shape of the rivets are ensured to be completely consistent, and the riveting strength is stable and reliable. Combined with precision fixtures and positioning mechanisms, the riveting flatness error is controlled within ±0.01mm to meet the requirements of high-precision assembly.

2. Intelligent control and detection system

Software control capabilities: equipped with PLC programmable controller and touch screen human-machine interface, it supports real-time parameter adjustment and riveting data storage and traceability, and realizes intelligent management of the production process. Image detection technology: integrated with a high-precision visual system, it can monitor the rivet position and forming status in real time, and automatically determine the qualified rate as high as 100%, ensuring that the product leaves the factory with zero defects. Adaptive riveting: The sensor detects the difference between the workpiece plane and the rivet, dynamically adjusts the riveting coordinates, realizes intelligent compensation, and adapts to the riveting requirements of different materials (steel plates, aluminum plates, etc.) and complex structure workpieces.

3. Full process automation to improve efficiency

Automatic feeding and positioning: The vibration plate and the double-speed chain line body are used to realize the automatic feeding of rivets, gaskets and workpieces, and the magnetic suction gripping mechanism is used for precise positioning to reduce manual intervention.

Fast switching function: It supports the rapid replacement of multi-specification rivets (φ12-φ14) and molds, and is compatible with a variety of products such as automobile roofs, floors, instrument frames, etc., with strong flexible production capacity.

Seamless connection production line: Through the conveyor line, multiple equipment are connected in series to realize the automatic transfer of tooling plates to the riveting station, and the production efficiency is increased by more than 10 times compared with traditional manual labor.

4. Long life and easy maintenance design

Structural reliability: It adopts a high-rigidity mechanical frame and a pressurized hydraulic system, and key components (such as rivet heads and fixtures) are specially heat treated, and the durability is increased by more than 30%.

Modular design: electrical components, positioning mechanisms and other modules support quick replacement, easy maintenance, and downtime is reduced by 50%. Safety protection: equipped with anti-leakage, oil temperature monitoring and fault alarm systems to ensure long-term stable operation of the equipment.

Application field

This equipment is widely used in automotive roof windows, floor covers, instrument frames, building hardware and other scenes, especially for efficient riveting of stainless steel, aluminum alloy and non-metallic sandwich materials.